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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Design, Materials, and Fabrication Rules | 22% | - Flanges, bolting, gaskets, and special components - MAWP, thickness, and joint efficiency calculations - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability - Welding, qualification, and PWHT requirements |
| Topic 2: Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - Corrosion under insulation (CUI) and environmental degradation - Damage assessment and prioritization - Internal, external, and localized corrosion - High-temperature damage and material degradation |
| Topic 3: Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Remaining life and corrosion rate calculations - Records review and baseline data collection |
| Topic 4: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Authorization and responsibility for work - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Rerating, reclassification, and nameplate updates |
| Topic 5: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
API Pressure Vessel Inspector Sample Questions:
Question 1
Discuss the role of predictive maintenance technologies in extending the service life of pressure vessels under API-510.
Question 2
Discuss the challenges and solutions in integrating API-510 standards with other international pressure vessel inspection codes.
Question 3
Who is responsible to ensure that the Authorized Inspection Agency functions in accordance with the requirements of API 510?
A. Pressure vessel engineer
B. Jurisdiction
C. AI
D. Owner/user
Question 4
How does API-510 facilitate the integration of new inspection technologies into the established inspection routines for pressure vessels?
Question 5
Whose authorization is required as a minimum prior to the start of any repairs or alterations?
A. The production manager
B. The authorized pressure vessel inspector
C. The maintenance manager
D. The insurance company
Solutions:
| Question 1 Answer: Only visible for members | Question 2 Answer: Only visible for members | Question 3 Answer: D | Question 4 Answer: Only visible for members | Question 5 Answer: B |
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